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American F-16s, F-22s and C-130Js receive non-standard parts

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BULGARIAN MILITARY

The U.S. Department of Defense’s inspector general has highlighted a crucial issue: the Air Force lacks the necessary mechanisms to demand refunds from contractors for defective components. This shortfall is costing the service significantly more, as they are left to pay not only for faulty equipment but also for subsequent repairs.

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Photo credit: Romanian Air Force

For instance, the Air Force failed to promptly request the recovery of 45 defective components for a $5.9 million C-130J Super Hercules transport aircraft. Reasons? A lack of a component tracking system and a misunderstanding of warranty requirements. Additionally, there are 77 other defective components, valued at half a million dollars, affecting other aircraft such as the F-16 and F-22, as reported by Air and Space Forces magazine.

It’s not just about the exorbitant costs, though; it’s also about the lives of pilots. Take, for instance, the tragic loss of an F-16 fighter pilot due to a faulty ejection seat. An official U.S. Air Force investigation confirmed that the product was indeed subpar.

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While the U.S. Air Force was able to secure compensation for 185 defective components totaling $19.4 million, the Pentagon remains concerned. One major issue is the average time—81 days—that it takes the service to gather evidence for contractors. To illustrate the delays, it took the U.S. Air Force four months to secure just $1 million in compensation for defective B-1 bomber components.

“These issues emerged because PS lacked sufficient guidance and control over the segment of the defect reporting process related to contractor reimbursement,” the report indicated. This oversight resulted in a missed opportunity for PS to hold contractors accountable and secure reimbursement for defective parts. Recovery efforts may involve both a refund and the repair or replacement of the faulty components.

The Pentagon has since put forth a series of recommendations for the US Air Force to address this issue. Further complicating matters, this isn’t an isolated incident—back in 2023, the US Audit Chamber revealed that inadequate oversight of F-35 components led to estimated losses in the tens of millions of dollars.

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Earlier, BulgarianMilitary.com reported an unexpected twist in the medium helicopter program for the UK. As of last week, on August 30, the deadline for applications for the New Medium Helicopter [NMH] project had passed. Surprisingly, two out of the three defense giants withdrew their participation just before the deadline. Presently, Leonardo stands as the sole candidate for the NMH project, though this situation may prompt the UK to restart the competition.

To provide some context, British Minister of Defense Procurement, James Cartlidge, announced a new phase for the NMH program this past spring. The objective is to select a company to build versatile medium helicopters for the British Army, capable of fulfilling various defense tasks currently managed by five different helicopter types.

However, Airbus Helicopters UK and Lockheed Martin UK withdrew their applications for the program at the last minute, each company providing its own reasons for the decision. According to The Aviationist, Airbus determined that after evaluating the British NMH helicopter requirements, they couldn’t create a proposal that balanced British military needs with the company’s expected profit margins for the project.

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The company openly stated its doubts about the project’s ability to achieve “the current strategic objectives of the defense industrial complex, particularly its ambitions to create new jobs in the long term, opportunities for the UK supply chain, and government potential.” 

Similarly, Lockheed Martin [Sikorsky] declined to participate for related reasons, citing that “they will not be able to meet the minimum requirements in today’s market conditions.” At the same time, the company mentioned their interest in considering Black Hawk helicopters.

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